Archive for the ‘Project Spotlight’ Category

Seamless Views, Growing Partnerships

Tuesday, January 17th, 2017

Construction projects involve great collaboration. Engineers, designers, general contractors, specialty contractors, suppliers – all must work together. But it’s not often that these relationships evolve from vendor to customer.

When Viracon, a national manufacturer of architectural glass for the commercial building market, announced they were expanding their flagship manufacturing facility in Owatonna, Minn., Egan Company’s Southern Minnesota team jumped at the chance to bid the project. With this project, Egan’s partnership with Viracon developed from major supplier to customer.

“Viracon has been one of our major vendors since InterClad was established in 1998,” said Egan Company Senior Vice President Tim Woolworth. “They are the leading innovative producer of glass coatings and products. In addition, their culture and values align closely with ours. They have been a great partner.”

Viracon has provided glass for numerous InterClad projects, including U.S. Bank Stadium, Target North Campus, Stonebridge Lofts, and Hennepin County Medical Center. With four plants spanning the U.S. and into Brazil, it is relied upon by over 2,500 architects and designers to provide glass fabrication.

“Viracon is investing in the expansion of its Owatonna facility to meet growing demand from architects for larger expanses of glass in exterior façades,” said Garret Henson, Viracon Vice President of Sales and Marketing. “By adding larger size capabilities to our comprehensive portfolio of architectural glass products, we are able to offer InterClad the full spectrum of product solutions that support the unique design requirements of their customers.”

The new expansion to their Owatonna facility adds over 360,000 square feet to the existing 1.2 million square feet facility. Egan’s Southern Minnesota team is providing electrical services to this new space, including general lighting and power.

Although this is new construction, the project is being treated more like a retrofit because power needs to be attached to the existing facility to get power out to the expansion. The work is all being completed while glass manufacturing is still happening, requiring creative scheduling.

In total, Egan will install more than 1,000 LED lights, including 4,000 feet of cable tray, 60,000 feet of conduit, and 250,000 feet of wire. The expansion was completed in January 2017.

The new facility will house the latest glass manufacturing technology and fabrication equipment to increase Viracon’s maximum finished product size capability and provide higher levels of automation for increased efficiencies.

This expansion is a very significant project, it is the next step in a long range program to ensure we remain at the forefront of architectural glass technology and continue to be a valued partner on distinctive buildings, large or small.

Kelly Schuller, Viracon President

Upon completion, Viracon will increase its maximum fabrication size from 13 feet 9 inches per plate of glass to 16 feet per plate of glass. The larger the plate of glass, the more visually appealing as there are fewer seams once installed. It offers bigger, unobstructed views with better daylight and energy management.

Egan’s InterClad team already has plans to utilize Viracon’s new capacity, including the new skyway at Minneapolis-St. Paul Airport that connects the new Intercontinental Hotel to the A-G Concourse.

“We look forward to future projects with Viracon, especially with these new capabilities,” Woolworth said. “When we work with Viracon, we know a project will be a success. Its technical abilities are the benchmark for the industry.”

Project Team: AB Systems, Viracon
Services Provided: General lighting and power

UNIVERSITY OF NORTHWESTERN UPDATES THEIR PERFORMANCE HALL

Friday, January 6th, 2017

 

The recently renovated Beverly & John Lord Knight Performance Hall in the University of Northwestern’s Totino Fine Arts Center recently opened. This renovated facility seats up to 1,390.

Egan’s mechanical team provided additional warmth for the atrium with the installation of two large fireplaces and in-floor heating. Our electrical team also installed energy-efficient LED’s that change color to compliment and accent events in the performance hall.

Transforming public transit

Tuesday, December 27th, 2016

Public transit in the Twin Cities has been evolving over the past decade with the addition of light rail to the sprawling Metro Transit bus system. This summer, a new kind of bus service started along the busy Snelling Avenue corridor, combining the best of both methods of transportation.

The first of its kind in Minnesota, the A-Line Bus Rapid Transit (BRT) uses buses in tandem with unique, multi-component stations – installed by Egan Company – to provide a more train-like experience for riders. Fast and frequent, the route runs from Rosedale Mall to the 46th Street Station in Minneapolis, and connects to both Blue and Green Light Rail transit lines.

Modeled after the light rail stations, the bus stops feature security cameras, emergency phones, LED lighting, and heaters. Other added conveniences include real-time NexTrip LCD displays, providing current bus route information and bus tracking, along with pylons for paying fare. To connect and power all of these systems, Egan installed the fiber optic and copper backbone, and new electrical and communication service cabinets.

Installing the stations required crews to dig in areas surrounded by traffic and existing utilities, so careful planning was critical. The two-year project was coordinated with Metro Transit to keep disruption to drivers, bus traffic, pedestrians, and businesses to a minimum.

More BRT lines are being planned, branching out into different areas of the metro, including North Minneapolis, and South Minneapolis to the Mall of America.

“This project was the first of its kind in Minnesota,” said Steve Nelson, Egan Company Project Manager. “It was an enjoyable challenge learning to tie all the systems together. BRTs are a great addition to Metro Transit’s transportation options.”

Project Team: Metro Transit, Global Specialties
Services Provided: Outdoor Electrical, Low Voltage, Fiber Optics, Cabling

Updating Aging Campus Buildings

Tuesday, December 20th, 2016

The summer of 2016 saw one Egan Company crew, consisting of all mechanical trades, working closely with M.A. Mortenson to perform complete renovations within two University of Minnesota buildings.

The Mechanical Engineering building needed new laboratory equipment connected. At the same time, Mariucci Arena needed locker room renovations; Egan’s mechanical team began work in April 2016.

Schedules were coordinated so Egan’s crew of plumbing, sheet metal, and pipefitting Field Leaders could move between both jobsites and complete work on time.

“Strong field leaders helped keep things focused and organized, making both jobs run smoothly,” said Pipefitter Field Leader John Greeninger.

Updating Aging Infrastucture

Established in 1851, the University of Minnesota spans across Minneapolis and St. Paul. Roughly 40% of the buildings on campus are more than 50 years old, and the work on these two campus staples are part of upgrades needed to remain competitive in top academic and athletic programs.

Over the past two years, Egan has worked to upgrade the 64-year-old Mechanical Engineering building infrastructure, providing new plumbing and HVAC systems including a roof penthouse to house the mechanical equipment and protect it from the elements. In 2016, new owner-supplied lab equipment was ready to be connected to the new systems – while the upgrades to locker rooms at Mariucci were also scheduled to begin.

Built over 20 years ago, the University of Minnesota’s Golden Gophers men’s hockey team calls Mariucci Arena home. Since its construction, the Arena received minimal upgrades. And, in order to stay competitive with other top hockey programs across the country, Mariucci’s dated look needed a face-lift and modern amenities.

Summer Term on Campus

In April, with just four short months to complete the work, the team installed an all-new plumbing system throughout the locker room. A brand new hydrotherapy room featured two hydrotherapy tubs – one hot and one cold – and a dehumidification unit.

In May, the team began an upgrade to the Mechanical Engineering labs by installing the sinks, fume hoods, chilled water, compressed air, and other lab fit-outs and connect them to the previously installed mechanical systems.

Meanwhile, at Mariucci, the locker rooms were getting a much needed amenity upgrade. As you can imagine, a locker room has the potential to be a smelly and damp place. To alleviate some of this, the dehumidification units exhaust more air than usual into the room. It also offers a unique feature for the Gophers’ players: each locker has an exhaust fan that helps dry out equipment kept in the lockers.

Egan also installed an energy recovery unit as a part of the main air handling unit to help remove humidity from incoming fresh air. This energy recovery unit was a standard size, but barely fit through the double doors leading to the locker room.

“The unit had screws that popped out a few inches too far, making the unit unable to fit through the door unless each screw was removed and then reattached,” said Jake Marchiafava, Egan Company Project Manager. “It took six Egan crew members all day to move this unit into the facility, two feet at a time.”

All work was completed in time for the Golden Gophers to begin practicing for the 2016-2017 season and for Mechanical Engineering students to begin using the new lab equipment.

“The success of these projects came down to the crew effectively managing their time,” Marchiafava said. “It was helpful that Mortenson was on both projects – they set a realistic schedule that helped both projects run smoothly.”

Project Team: M.A. Mortenson, University of Minnesota
Services Provided: Plumbing, Pipefitting, Sheet Metal

Permanent Lighting at Minneapolis Holidazzle

Thursday, December 1st, 2016

Minneapolis HolidazzleThe annual Minneapolis Holidazzle at Loring Park is lit up and ready for visitors! The vendor tents are kept warm with the installation of Egan’ temporary gas piping. And, in preparation for large community events, like this year’s Holidazzle and Super Bowl LII in 2018, Egan installed permanent power to the area.

Permanent power saves energy and eliminates reliance on generators. Visitors to the area will have the opportunity to enjoy the skating rink all winter instead of just the holiday season.

We’ve also joined forces with local union IBEW 292 and the Minneapolis Building and Construction Trades Council to light up each vendor booth. Egan donated the power distribution equipment, and IBEW 292 installed the equipment to ensure every vendor was given power and every visitor enjoys a well-lit event.

Improving the Travel Experience

Tuesday, November 1st, 2016

Have the ultimate travel experience – in the airport. Many airports are focusing on traveler satisfaction and adding new features to their facilities to improve the overall experience. Minneapolis-St. Paul International Airport (MSP) is doing this by taking building automation system integration to the next level.

Previously, MSP had disparate systems that functioned separately and required a lot of maintenance. For the past few years, Egan Company has helped merge these systems into one open architecture platform so various divisions within the Metropolitan Airports Commission (MAC) can operate more efficiently.

In addition to centralizing disparate systems, Egan is working to install a new Wastewater Information Display System (WIDS) in select Terminal 1 restrooms. This system enables MAC to automate many processes and eliminates the need for unnecessary walkabouts.

20160219_125728The new system includes thermal people counters in doorways to keep track of the number of people who enter the bathroom. After a certain number of people have entered the bathroom, the display outside the bathroom switches into “clean mode” and it alerts MAC Facilities to assign an employee to clean it.

While the bathroom is in clean mode, the display tells travelers that it is closed for cleaning and where the next closest bathroom is located. The WIDS interfaces to the security system so card swipes by MAC Facilities places the restroom into clean or normal mode.

Advanced mechanical systems were also installed that adjust delivered and exhausted air depending on what mode they are on – unoccupied, occupied, or cleaning. Motion sensors are used to increase the ventilation rates when the restrooms are in use and to reduce ventilation when vacant. During cleaning mode, the ventilation rates are set even higher to diffuse the odor of cleaning products. This results in energy savings for the airport.

“The ventilation system and thermal people counters are newer technologies that improve the traveler experience,” said Ryan Haller, Egan Company Engineering Manager. “If you go to an airport and the bathroom is smelly, that’s all you’re going to remember. The WIDS helps alleviate some of those issues.”

Egan also monitors other components of the restrooms and provides alarms to the appropriate MAC department when the system requires, including the hot water system and lighting loads when lamps or ballasts need replacing.

In total, Egan has installed the WIDS in three newly renovated bathrooms and retrofitted the system in two additional bathrooms, located in Concourses C, E, and F. A sixth one located in the main terminal will be completed later in 2016.

Core Project Team: Metropolitan Airports Commission, Michaud-Cooley Erickson, Morcon Construction, Kraus-Anderson

Egan Services Provided: Retrofit and new installation of building automation system, Wastewater Information Display System, thermal people counters, advanced ventilation systems.

Bee and Pollinator Research Lab Opens

Saturday, October 29th, 2016

BeeLab_Exterior_3

The Bee and Pollinator Research Lab celebrates its grand opening today. This state-of-the art laboratory on the University of Minnesota St. Paul campus is dedicated to protecting bees, in order to protect human food supply and health.

Egan Company provided mechanical services, including the HVAC system that allows bees to move freely from outdoors to their hives inside the lab.

 

Mortenson Features InterClad’s work on U.S. Bank Stadium

Sunday, October 23rd, 2016

Check out Mortenson Construction’s video telling the story of the one-of-a kind pivot doors on U.S. Bank Stadium! Our own Senior Project Manager Deb Linquist makes a guest appearance, talking about InterClad’s design contribution.

Quick Turnaround for Northern Star Company

Monday, October 10th, 2016

NORTHERNSTAROn a Wednesday morning, Egan received a call that there was an emergency at Northern Star Company with their steam boiler. By the following Monday morning, With careful trade coordination and collaboration, Egan pipefitters and electricians completed the work by switching over a 900 HP high pressure steam boiler to a mobile boiler (provided by Northern Star Company) while the existing boiler was being serviced. Northern Star Company is a potato processing plant in Chaska, Minn.

Bethel University Project Featured in Smart Solutions Magazine

Friday, October 7th, 2016

bethelMCAAmag

Egan’s HVAC work on the Bodien Residence Hall at Bethel University was featured in Smart Solutions, a publication from the Mechanical Contractors Association of America.

Read the whole article here.