Archive for the ‘Compass Newsletter’ Category

New Community Partnership

Saturday, October 15th, 2016

DSC_0333_editFrom the very first day Egan & Sons opened their doors, Egan Company has been dedicated to actively supporting causes and local organizations that help those in need. This value is driven from all areas of the company, and continually brings employees together to reach local families in need of our support.

This summer, Egan formed an exciting new partnership with the Brooklyn Park Police Department (BPPD). Employees came together and raised $5,000 to buy K-9 officers, Kilo and Bongo, stab- and bullet-resistant vests.

“We have been beyond impressed with Egan’s quick action to get the employee giving campaign rolling and get money raised for the K-9’s vests,” said BPPD Officer Tom Dunnwald. “Without Egan’s help, it would have taken a very long time to raise the funds needed and the dogs would be working the streets unprotected.”

These custom-made vests will protect Kilo and Bongo for the next several years on the force, and ensure their safety as they work to protect the community where we work and live.

We see the need in our backyard and beyond, and are dedicated to help in any way possible – as employees and individuals – for many years to come.

Quick Turnaround for Northern Star Company

Monday, October 10th, 2016

NORTHERNSTAROn a Wednesday morning, Egan received a call that there was an emergency at Northern Star Company with their steam boiler. By the following Monday morning, With careful trade coordination and collaboration, Egan pipefitters and electricians completed the work by switching over a 900 HP high pressure steam boiler to a mobile boiler (provided by Northern Star Company) while the existing boiler was being serviced. Northern Star Company is a potato processing plant in Chaska, Minn.

Bringing fans to their feet

Monday, October 3rd, 2016

Towering nearly 30 stories high and covering about 200,000 square feet of the stadium’s exterior, the reflective glass and curtainwall of U.S. Bank Stadium is hard to miss. The interior boasts a flood of purple and gold, lush green turf, and multiple LED video boards. Football fans will be able to experience this all firsthand during the Minnesota Vikings’ first season at the new stadium.

The 1.75 million square foot facility will serve as the Minnesota Vikings’ official home, and also stands as a testament to the hard work of thousands of people, including Egan employees, who worked on site and behind the scenes to install the stadium’s curtainwall, glass/glazing, pivoting glass doors, and numerous LED displays inside and out.

USBankStadium_DSC_2343_edit

Reflection of Our Work

The curtainwall boasts five operable walls/pivot doors spanning up to 95 feet high and controlled by hydraulic levers. These doors are able to shield spectators from harsh Minnesota weather when closed, while providing fresh air and exposure to the outdoors when open. Built into these doors are smaller storefronts – 10 for every larger door – which allow entry in all seasons.

In addition to installing 200,000 square feet of curtainwall, more than 5,000 pieces of glass were installed, some spanning over 200 feet tall and inverted at a 24 degree angle.

On sunny days, a distinct reflection of the Minneapolis skyline can be seen on the glass’ surface. Not only does the stadium show a mirror image of one of Minnesota’s most iconic cities, its unique architecture and design also serves as a reflection of the personality and identity of the community that surrounds it.

Engineering challenges related to the unique geometry of the curtainwall required careful consideration and planning throughout the project; scheduling and jobsite limitations made the role of prefabrication and coordination even more critical.

“The Vikings stadium has more unique geometry than we’d seen on past projects, and to a larger scale,” said Deb Linquist, Egan Company Senior Project Manager. “Through our quality control process, and our upfront work in the office, it was very critical that we provided proper fabrication packages with dimensions and details to the shop.”

The hard work paid off – Egan’s InterClad team won Glass Magazine’s Most Innovative Curtainwall Project for the stadium in July 2016.

Display of Collaboration

Inside the stadium, fans can watch 60-foot tall football players bound across an enormous video board more than 8,100 square feet in size. The display is the stadiums’ largest, and the tenth largest scoreboard in the NFL. At 68 feet high and 120 feet wide that’s enough space to park about one-and-a-half F-22 fighter jets.

Unlike other stadiums around the country, U.S. Bank Stadium does not have video boards hanging from the ceiling. Doing so would have compromised the amount of natural light and the indoor-outdoor feel the stadium provides.

Instead, they are installed significantly lower than most video boards in the NFL in order to allow fans to easily look from the field to the board, regardless of where they are sitting.

Partnering with Ssail LED video boardouth Dakota-based Daktronics, Egan installed more than 25,000 square feet of LED displays, including 19 LED video displays with 13HD technology that provides crisper and more vibrant images to the fans. The total square footage of LED displays is the most in the NFL.

In addition to the interior displays, Egan installed an outdoor marquee display, and a first-of-its-kind sail-shaped exterior video display that tops what the Minnesota Vikings call the “Legacy Ship.”

Our Stadium

The largest public works project in Minnesota history, U.S. Bank Stadium took 3.5 million man hours to complete – a massive undertaking equivalent to 1,700 years of full time work for one person. Throughout its construction, the project sustained the families of thousands of workers – and will help define the Minneapolis skyline for years to come.

It has helped bring major events to our state, including superstar concerts, charitable events, and Super Bowl LII in 2018. And many local restaurants and businesses now have the opportunity to provide their goods to a new audience base.

Take the “bank” out of U.S. Bank Stadium and you get a building named for us – not just the Vikings, or even the workforce that came together to turn the stadium into a reality, but all Minnesotans – and you don’t have to be a football fan to appreciate that.

Project Team: Minnesota Sports Facilities Authority, M.A. Mortenson Construction, Daktronics

Services Provided: Curtainwall, glass/glazing, and communication and electrical systems for electronic video displays.

Read more of the Compass Newsletter.

Future of Buildings Has Arrived

Wednesday, September 28th, 2016

Installation at Wells Fargo Towers in "East Town"Much of pop culture’s imagination of the future includes homes and buildings that perform tasks automatically, often without having to lift a finger. Lights that can sense occupancy, temperatures that are always just right, and building security without having to turn a key in a lock – these all sound like something from The Jetsons. But this is the reality in the newly developed “East Town” area of Minneapolis.

The arrival of U.S. Bank Stadium brought with it the opportunity to enhance the surrounding blocks with a common green space, multi-family housing, light rail transit service, and a 1.1 million square foot blend of beauty and brains: sleek architecture run by a cutting edge Intelligent Building Network – the Wells Fargo Towers.

With an intelligent system architecture provided by Egan Company as an automation backbone, the two buildings are connected by a network platform that controls building automation, lighting control, sound masking, and all mechanical systems.

“Egan’s prowess in systems integration has added much-needed confidence and expertise to a complicated project. The project team has exceeded expectations in design, coordination, and field operations alike,” said Mike Beadle, Ryan Companies Project Manager. “Egan has been, and will continue to be, my first choice in the industry to deliver reliable, intuitive building management and intelligent building solutions.”

DEast 4-2015Wells Fargo employees now have an intuitive comfort control system that monitors security and adjusts lighting and temperature as a room becomes occupied. Behind the scenes, building operators have access to extensive real-time analytics for all systems, providing an immediate way to evaluate performance and efficiency and make adjustments if needed. This keeps the energy usage on track, provides high indoor air quality, and efficiency of water.

These things, along with the design, location, and access to public transportation, helped earn the project a LEED Platinum Certification.

“This project has raised the bar company-wide for future builds,” said Jeff Sowden, Egan Company Senior Account Manager. “Intelligent buildings are the future and we couldn’t be more excited to do the next one.”

Project Team: Wells Fargo, Ryan Companies, EDS

Services Provided: Intelligent Building Network architecture, building automation system.

Read more of the Compass Newsletter.

Multi-trade, in-house advantage

Friday, June 10th, 2016

DSC_0183When it comes to Egan Company’s new Champlin facility, collaboration is the name of the game. With the consolidation of four metro offices into two – the new Champlin location and corporate office/shops in Brooklyn Park – more Egan employees are now able to work together under one roof. The result is improved production and work-flow; and the benefits are seen no better than in the renovation process itself, during which Egan was able to experience its own capabilities first-hand. The renovations began soon after the purchase of the building, starting in September 2015. By the end of the project, Egan had completed 75 to 80 percent of the retrofit in-house.

“We, as Egan, became the customer,” said Duane Hendricks, Egan Company Chief Operating Officer. “On completion of the project, we found that integration of all specialty trades was an advantage we were glad to have experienced ourselves.”

The 180,000 square foot facility comes in addition to Egan’s company headquarters in Brooklyn Park, Minn. and its Southern Minnesota offices in Rochester and Austin. It has increased the size of Egan’s shops, including:

  • InterClad curtainwall and metal panels fabrication –  30% more floor space with 50% more capacity
  • U.L. 508A Panel Shop – doubled in size
  • Electrical fabrication – tripled in size
  • Garage – two and a half times the size of previous location

Tools and warehouse – tripled in size and now have more loading docks for shipping and receiving
Space updates include the addition of collaborative workspaces and training rooms that can seat up to 100 people. Flexibility for extending the timeline created additional space for potential future expansion – an open 9,000 square feet for office space growth, as well as an additional 18,000 square feet for shop expansion in the future.

“This was a large undertaking we’re proud we were able to complete,” said Hendricks “This is the uniqueness of Egan… the ability to not only renovate a large manufacturing plant to specifically fit our needs, but to also successfully integrate systems within our own space. We’re very proud of this single-source offering.”

DSC_0041The decision to buy the manufacturing plant was made not only to meet growing needs, but also in order to provide customers with a more seamless delivery and overall experience, starting with Egan’s Tom Buirge – the construction manager who was appointed the ‘single point’ on behalf of all trades on the renovation project. Having an Egan project leader coordinating all trades helped ensure deadlines were enforced, but also created flexibility with timelines.

“What was great was working with Tom [Buirge] and the access he had to the project decision makers,” said Chris Ruhl, Egan Company Mechanical Field Leader. “We received immediate feedback when changes were needed so we could maintain our schedule.”

Ultimately, this consolidation/expansion serves to further strengthen Egan’s offerings as a single-source for specialty trades and systems integration.

“We have been able to bring many of our teams together, making collaborative work easier all around,” said Jim Malecha, Egan Company President & CEO. “Coming together in a larger space opens up all kinds of possibilities and, all-in-all, has benefited all facets of our business.”

Egan’s Specialty trades work Performed:

  • Mechanical: demolition of plumbing and HVAC, removal and replacement of 12 existing rooftop units with three larger units, renovation of existing air piping, installation of air piping in new shops, rework of air systems for garage.
  • Electrical: lighting and power for the build out warehouse space, natural gas generator, installation of new office fixtures as LED lighting.
  • Curtainwall/Glass/Glazing: new interior and exterior signs, window repair, bathroom mirrors, and glass walls.
  • Millwrights: installation of new bridge crane, relocation of all new/existing shop equipment, and all new/existing material/equipment racking.
  • Building Technology Integration: building automation system, fire alarm, card access, CCTV, intrusion security, paging, sound masking, voice/data/fiber optic, video intercom, projectors and screens, audio/visual.
Read the entire Summer 2016 Compass Newsletter.

Beyond the jobsite

Thursday, June 9th, 2016

Working together for a good cause; Egan Company continues to support our local community through employee events

DSC_0382SPRING BLOOD DRIVE

Egan partnered with neighboring Insignia Systems, Inc. for our semi-annual blood drive through Memorial Blood Centers. Employees from both companies donated 34 units of blood to help save lives in our community.

CLOTHING DRIVE

A new event for Egan – we partnered with two local non-profit organizations and held a professional clothing drive. Dress for Success Twin Cities is committed to promoting economic independence of disadvantaged women. The Minnesota Assistance Council for Veterans has been assisting veterans for over 23 years.

RochesterEARTH DAY PARK CLEANUP

On Earth Day, employees banded together in both Brooklyn Park, Minn. and Rochester, Minn. to clean up local parks. Hartkopf Park and Judd Park are looking fantastic after 40 employees spent the afternoon picking up trash!

Mechanical Shops Expansion

Wednesday, June 8th, 2016

Over 70 years ago, Egan Company began as a plumbing and heating contractor. The sheet metal trade was added in 1958. Since this era, Egan has invested in its fabrication shops to provide fast delivery of custom-built mechanical systems to its customers.
With the advent of Virtual Construction practices, investment in fabrication shops has become even more important to the industry. When properly implemented by the entire project team, Virtual Construction allows Egan to “manufacture” piping, plumbing, and sheet metal components in its shops-under ideal conditions and with great efficiency. These components can be stored away from the jobsite and delivered just-in-time for field erection. The result: a lower cost building built over a shorter schedule.MechShop_0047

With the recent relocation of the warehouse and service garage functions to its new Champlin facility, Egan acted on the opportunity to expand and renovate its mechanical fabrication shops for increased productivity while also creating a safer environment for employees.

“Any task we can perform in our facility, under controlled conditions rather than on the jobsite, is a win for our customers,” said Mark Habermann, Egan Company Manufacturing Manager. “We’ve expanded our shops with the purpose of integrating all shops into one . . . we opened walls to promote the sharing of resources and foster collaboration across all trades.”

Trades served by the expanded shop space include sheet metal, piping, plumbing, and millwrights.

MECHANICAL FABRICATION UPGRADES:

  • Expansion to 50,000 square feet of production space
  • New Stinger pipe cutting machine
  • New Jimmy Jammer semi-automatic pipe welding system
  • Five (5) new jib cranes for safer material handling
  • Two (2) new hydraulic lift tables
  • New Axxair stainless steel pipe cutting machine
  • New cast iron pipe cutter
  • Rearranged equipment for improved production flow
  • Additional space for storage of fabricated components away from the jobsite

Protecting Lakes and Streams

Tuesday, June 7th, 2016

For years, Minnesotans have been on alert for the spread of invasive species in all beloved lakes and rivers. Those enjoying the water – boating, fishing, or hunting – are told to follow stringent practices for cleaning their watercraft to prevent the spread of the plants, fungi, and other organisms. These can be detrimental to the waters that are such an integral part of Minnesota’s culture and ecosystem.

In March 2016, the University of Minnesota opened the newly renovated Minnesota Aquatic Invasive Species Research Center (MAISRC) on the St. Paul Campus. Funded by the state legislature, the Clean Water Fund, and the Environment and Natural Resources Trust Fund, the 8,300 square foot, state-of-the-art lab allows researchers to do work that was never before possible, with more than 20 dedicated, specially filtrated tanks for species like zebra mussels, fungi, and Asian Carp.UMN Aquatic Invasive Species_smaller

Egan Company installed over 13,500 feet of piping, allowing well water to be filtered for iron and other impurities before it reaches the tanks. More importantly, a wastewater treatment process allows the waters to be safely returned to the sewer system. This means that researchers can now safely monitor potential threats to see if the organisms can withstand a simulated Minnesota climate and the effect that they may have on the indigenous aquatic ecosystems, should they be introduced.

“This project was equally unique and challenging,” said Chuck Roberts, Egan Company Mechanical Field Leader. “We used a lot of specialized parts that we’ve not worked with before – it was complex, but McGough and our people pulled it off – it was very rewarding to see something like this come together.”

With these new research capabilities and the cooperation of the general public, it is hoped that Minnesota’s lakes and rivers can be healthy for generations.

Core Project Team: McGough Construction, University of Minnesota, Burns & McDonnell

Egan Services Provided: new HVAC system, steam/hot water exchange, hot water piping, lab and filtration equipment installation

Giving back in Haiti

Saturday, June 4th, 2016

Haiti-Trip---Pete-U_smallPete Ulbricht, Field Leader Electrician, and his son visited Haiti this spring to install Egan-donated lighting for a local church, school, orphanage, and nursing home.

“It was a great experience and gives me a new respect for the people that live there as well as for the safety of food and water that we eat and drink every day,” said Pete Ulbricht. “I’m glad Egan was willing to donate to such a great cause.”

Virtual Flight Ride Experience Takes Flight at MOA

Friday, June 3rd, 2016

FOA Admissions CounterA brief vacation awaits you at the Mall of America where you can now view some of the country’s most breathtaking locales at the mall’s newest attraction, FlyOver America.

A ride like FlyOver America requires complex controls, equipment, and a lot of moving parts. “Everything has to communicate with each other … it’s like a symphony of many devices working in concert with each other to make the ride work as a whole,” said Elliott Olson, Egan Company Project Manager.

There’s more to the attraction than meets the eye, or the ear, or—the nose. Partnering with Mortenson Construction and FlyOver America Ltd., Egan Company installed the special effects devices that transform FlyOver America from a complex flight simulator into a true virtual flight experience with custom scents, wind, and even mist to tantalize riders’ senses during their 10-minute adventure.

Multiple trades within Egan were able to work in tandem to provide a cohesive experience for the customer that included installation of A/V equipment, communications and data wiring, and electrical power to the ride.

“We covered the work of four or five individual subcontractors on this project,” said Olson, “I think it’s a perfect example of what sets Egan apart from others.”

The ride itself is comprised of three levels, making navigation a unique challenge that required good planning, communication, and coordination among project teams.

Egan’s work on the project began in November 2015 and the ride officially opened on April 6, 2016. Even with the challenges posed by the project, Egan Company was able to deliver multiple scopes on a one-of-a-kind project.

“Working with the Egan team was fantastic,” said Eric Sambell, FlyOver America Ltd., Director, Construction & Technology. “It was great having one point of contact with Elliott Olson who was then able to communicate any changes to others on the team.”

Egan Services Provided: communications and data wiring, electrical power distribution, special effects installation, A/V installation